Volume Production Service
Often in manufacturing, there is a disconnect between the technical capabilities of the prototype lines and volume production lines, which means inefficiencies & quality issues that ultimately lead to wasted time and cost for clients.
At Sourceman, we close this gap as we offer seamless prototype and volume production services. Our experts run DFM checks of the layout, stack ups, requested base laminates as well a footprint analysis and component placement checks along with solderpaste and stencil reviews among other technical features and tolerances.
Furthermore our established processes help optimise design for volume production whilst enabling a seamless transition from prototype to high volume production.
As a result, we remove the need for our clients to engage with multiple manufacturers for their prototyping & production needs. We take care of the entire product life, from design to production which shortens time to market.
With an elastic production capacity no job is too large or too difficult to handle.
CAPABILITY SUMMARY
| Lead-times | 2 Weeks to 16 Weeks |
| Typical Volumes | 500-10,000+ Boards per Batch – 100,000-500,000 placements per day |
| Parts Procurement | Turnkey, Consigned, Partial Consigned |
| Stencils | Laser cut Electro-polished Stainless Steel |
| Loading | SMT, Press-fit, Through-hole, Paste in Hole, Selective & Edge soldering |
| IC Footprints | BGA, uBGA, QFN, QFP, CSP and leadless devices down to 0.30mm pitch |
| Chip Footprints | 01005, 0201, 0402, 0603, 0805 and above |
| Inspection | 3D Xray, High Mag 180x Stereo Microscope, Ersascope |
| Component Packaging | Reels, Tubes, Trays, Cut Tapes, Mini Reels |
| Solder Types | Lead-Free RoHS, No-clean process, Low Temp |
| Design File Format | Gerber RS-274X, 274D, Eagle & AutoCAD’s DXF, DWG BOM, Pick & Place file (XYRS) |
| Certifications | ISO 13485, ISO 9001:2015 + AS9100D, J-STD-001 in-house Certified Trainer |
